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Free Cycle Count Sheet Template

A template for conducting physical inventory counts. Record what you count, compare to expected quantities, and track variances. Works for cycle counts or full physical inventories.

Download the template

PDF for printing, or Excel for digital recording.

Fields included

The template captures all the information needed for accurate inventory counts.

FieldDescriptionExample
LocationWhere the count is being performedAisle 3, Shelf B
Item Name / SKUThe item being countedWidget A (WGT-001)
Expected QuantityWhat the system says should be there50
Counted QuantityWhat you actually count48
VarianceDifference between expected and counted-2
CounterWho performed the countJohn D.
Date / TimeWhen the count was performed2026-01-02 14:30
NotesReason for variance or other observations2 units damaged

Cycle count scheduling strategies

Choose a counting strategy that fits your operation. Cycle counting spreads the work over time instead of one big annual count.

ABC Analysis

Count A-items weekly, B-items monthly, C-items quarterly

Zone Rotation

Count one zone or aisle each day until all are covered

Random Sampling

Randomly select items to count each period

High-Velocity Focus

Count fast-moving items more frequently

How to use this template

1

Plan your count

Decide which items or locations to count. Pre-fill the expected quantities from your inventory system.

2

Conduct the count

Go to each location and physically count items. Record the counted quantity. For blind counts, hide the expected column until after counting.

3

Calculate variances

Compare counted to expected. Note any discrepancies and document the likely cause.

4

Investigate and adjust

Recount items with large variances. After verification, update your inventory system with the correct counts.

Common cycle count mistakes

  • Counting during active operations β€” Stock moves while you count, causing false variances
  • Skipping recounts β€” Large variances should always be verified before adjusting
  • Not documenting reasons β€” Knowing why variances occur helps prevent future issues
  • Infrequent counting β€” Problems compound when counts happen too rarely
  • Ignoring patterns β€” Repeated variances in the same location or item signal a process problem

Simplify counts with StockZip

StockZip has a built-in cycle count workflow. Scan items to count, see expected vs. actual in real-time, and flag variances automatically. No paper sheets, no data entry.

  • Scan to count β€” no typing
  • Automatic variance highlighting
  • Works offline in the warehouse
  • Full audit trail of every adjustment